CellAuto Series · Intelligent Dispensing System

IDS015Every reagent arrives through a closed line.

The IDS015 docks to cell factories and to the automated processing systems through a fully closed tubing connection, and runs the whole reagent transfer workflow, seeding, enzymatic digestion and harvesting, to a predefined recipe.

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CellAuto IDS015 Intelligent Dispensing System

Key features

01

Built for a Grade D cleanroom

Designed for automated manufacturing lines running in Grade D environments, so it drops into a compliant cell therapy workflow without raising the facility requirement.

02

Closed and contamination resistant

A closed tubing interface connects cell factories to the automated processing systems, which keeps contamination risk low and the process aseptic from the start.

03

Runs standalone or in line

Works on its own or integrated with the line, and handles multiple liquid sources and bag configurations, so one unit covers a wide range of reagent preparation work.

04

Intelligent process management

Material transfer and process execution follow predefined workflows, which makes reagent preparation efficient, accurate and traceable rather than operator dependent.

How it works

The reagents come to the cells,not the cells to the bench.

Reagent handling is where an open process usually loses its sterility, because every bottle opened and every pipette used is another chance to contaminate a batch. The IDS015 removes the open step entirely.

Step 01

Configure the liquids

Multiple liquid sources and bag configurations are combined freely for the recipe in hand, whether that is a single customised batch or a scheduled production run.

Step 02

Dock, do not pour

Closed tubing connects the unit to the cell factory and to the automated processing systems. The reagent path is sealed end to end, so a Grade D room is enough.

Step 03

Run the recipe

Seeding, enzymatic digestion and harvesting transfers execute to predefined parameters, while materials and process steps are managed and recorded as the run happens.

Because the transfers are driven by a recipe rather than by hand, the same volumes arrive at the same moments on every batch, and the record of what went in is written while it is going in, not reconstructed afterwards.

Specification

FunctionReagent transfer for cell seeding, enzymatic digestion and harvesting
ConnectionFully closed tubing to cell factories and automated cell processing systems
OperationStandalone, or integrated into the automated line
Liquid handlingMultiple liquid sources and bag configurations, freely combined
Process controlAutomated material transfer and process execution to predefined recipes
TraceabilityMaterial and process management across the transfer workflow
Cleanroom gradeGrade D
Dimensions1300 × 700 × 610 mm
Weight180 kg
Rated power500 W

Dimensions, weight and rated power are taken from the CellAuto production line configuration sheet. Final configuration is confirmed during project validation.

In a production line

What ten thousand vials a yearactually looks like.

A real CellAuto line configuration. Two IDS015 units feed it, keeping thirty-six culture matrices supplied alongside the processing, posture adjustment and filling systems, with a culture time of seven to nine days per batch.

EquipmentModelQtyPowerWeightSize (mm)
High-throughput cell processingCPS0402800 W45 kg582 × 611 × 874
Matrix culture systemMCS01536250 W52 kg2280 × 570 × 1500
Liquid dispensing systemIDS0152500 W180 kg1300 × 700 × 610
Automatic posture adjustmentAS01521000 W110 kg720 × 560 × 1400
Automatic cell packagingAPS0302800 W66 kg830 × 590 × 840
Computers and servers—2——Line control and local network

Worked from 6.60 × 107 cells per vial, a new batch started every two days and thirty-six culture matrices. At five hundred million cells per ten-layer factory the line reaches roughly 10,400 vials a year, and at seven hundred million it reaches 14,600. Your own configuration is sized against your cell type, batch size and facility.

Where it sits in the line

The AS015 Automatic Posture Adjustment System and the WAVE010 Bioreactor sit alongside the culture stage, and the Cell Full Lifecycle Management Platform records every phase.

Talk to an engineerabout your process.

Tell us the cell type, the batch size and the facility you have, and we will tell you what the line looks like for you.

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